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Step 3 — Seal

Duct Sealing & Replacement

If the dust comes back a week after cleaning, your ducts are probably pulling attic air into your house. We measure the leakage, seal it, and measure again — so you get a number, not a reassurance.

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Signs your ducts are leaking

These get blamed on the equipment constantly. The equipment is usually fine — the air is going somewhere else.

Dust returns days after cleaning

The classic signature of return-side leakage pulling attic air, insulation fibres and dust straight into your rooms.

Some rooms never get comfortable

Conditioned air is escaping before it reaches them. Usually supply-side leakage, sometimes a disconnected branch entirely.

Bills higher than the house should need

Air you paid to heat or cool being delivered to your attic is the most expensive kind of leak there is.

The system runs constantly

If a meaningful share of the output never reaches the rooms, the thermostat is never satisfied.

Smells from the garage or crawlspace

A return leak in those spaces pulls whatever is in the air there into the house, every time the system runs.

Visible disconnection or damage

Flex duct pulled loose at a boot, crushed runs, or tape that gave up decades ago. Extremely common in older LA homes.

Looking for duct cleaning instead?

They solve different problems. Cleaning removes debris already in the ducts; sealing stops unfiltered air being drawn in. If your dust returns within days of a cleaning, sealing is what you actually needed — because nothing about how the debris got in there was changed.

When duct cleaning is genuinely worth it
California requirement

Title 24 and why your ducts get tested

Most homeowners meet this requirement for the first time when they replace a furnace or air conditioner and the quote includes a line item they were not expecting.

California's energy code generally requires duct leakage to be verified by an independent HERS rater when heating or cooling equipment is replaced. The rater tests with a calibrated fan and reports the result. The system has to pass before the permit closes, which means it is not something a contractor can quietly skip.

The thresholds

Situation Allowed leakage
Equipment replaced, existing ducts kept Around 15%
Ductwork replaced as well Around 6%
Alternative basis ~10% to the exterior

Thresholds and triggers depend on the code cycle in force and the scope of your project. Replacing a significant length of existing ductwork can trigger testing on its own. We confirm what applies before work starts.

If the system fails, the ducts get sealed and retested until it passes. That is the process doing its job.

It is also worth knowing when you compare quotes. A notably cheap installation quote that says nothing about duct testing has either not accounted for it, or is assuming your ducts will pass without anyone having looked.

The job

What duct sealing involves

We measure leakage before we start and again when we finish, so the improvement is a number rather than an assurance.

Connections are sealed with mastic rather than tape. Tape on ductwork in a hot LA attic fails, which is why so much of what we find was sealed once already.

  • Duct leakage measured before and after, not estimated
  • Accessible runs inspected and repaired
  • Connections resealed with mastic rather than tape
  • Disconnected or crushed sections corrected
  • Insulation repaired where it has failed
  • HERS testing coordinated where Title 24 requires it
Common questions

Duct Sealing FAQs

Why does my house get dusty again so quickly?

The usual cause is leakage on the return side of the ductwork, which pulls unconditioned air from the attic or crawlspace into the system. That brings dust and insulation fibres straight past your filter and into the rooms, every time the system runs.

Do I need duct cleaning or duct sealing?

Cleaning removes the debris already sitting in the ducts. Sealing stops unfiltered air being drawn in. If your dust returns within days of a cleaning, sealing is almost certainly what you actually needed, because nothing about how the debris got in there was changed.

Is duct cleaning worth it?

It genuinely is after construction or renovation work, following vermin or water intrusion, or where there is visible debris at the registers. It is worth much less on a leaking system, because the ductwork simply refills with whatever the leaks are drawing in.

Does California require duct testing when I replace my HVAC?

In most cases yes. Title 24 generally requires duct leakage to be verified by an independent HERS rater when heating or cooling equipment is replaced. The system has to pass before the permit can close, so it is not something a contractor can skip.

How much duct leakage does Title 24 allow?

For equipment replacement without new ductwork the limit is generally 15 percent, tightening to around 6 percent where the ducts are replaced as well. There is also an alternative threshold based on leakage to the exterior rather than total leakage.

What is a HERS rater and why do I need one?

An independent third party certified under the California Energy Commission's rating programme. They test your duct leakage with a calibrated fan and report the result. Independence is the point, since the contractor doing the work cannot verify their own compliance.

What happens if my ducts fail the leakage test?

The contractor seals them and the system is retested until it passes. That is the process working as intended. It is also why a quote that omits duct sealing entirely is often a quote that has not thought the job through properly.

Is duct sealing worth it if I am not replacing my system?

Frequently yes. Leaking ducts waste the air you paid to condition, pull unfiltered attic air into the house, and leave some rooms uncomfortable regardless of what equipment you have. Those problems exist whether or not a code requirement happens to have been triggered.

Can you seal ducts I cannot get to?

Accessible runs are repaired directly with mastic, which outlasts tape by a very wide margin in a hot attic. Where sections are genuinely unreachable, an internal sealing process can be used instead. We will tell you honestly which parts of your system fall into which category.

How long does duct sealing take?

Most homes are a day, depending on how accessible the ductwork is and how much of it needs attention. We measure leakage before and after, so you get a number showing what changed rather than an assurance that it is better.

Find out how much you are losing

Tell us what you are seeing — recurring dust, uneven rooms, or a Title 24 test you need to pass.

Sources

The code requirements and thresholds on this page come from the following. All are public — check them yourself.